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Category: Ceramic Rebuild & Enhancement

Vertical Inline Pump for Cooling Tower

PROBLEM The veins on this vertical inline pump for a cooling tower at a refinery had severe abrasion wear because of the 30 years of service it provided.  The client…
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Hospital Chiller Refurbishment

The Problem A university’s hospital was looking to spend $450,000 to purchase a new chiller, in which installation would cost over $1 million. They couldn’t get the new chiller because…
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Wastewater Treatment Plant Sewage Axial Flow Pump

The Problem The sewage axial flow pump at this wastewater treatment plant was damaged and no longer functioning at peak efficiency.  The company was looking for a cost-effective solution to…
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Wastewater Treatment Plant Rotary Sewage Pump Housing

The Problem The rotary sewage pump housing at this wastewater treatment plant was starting to wear, and the company was looking for a way to protect it before serious damage…
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Water Pump Refurbishment

The Problem A major water plant was concerned about the erosion and corrosion of their 1,500-horsepower water pump. Instead of replacing the water pump, they contacted USI for our repair…
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Twin Lobe Refurbishment

The Problem  The twin lobe, of which there are two in each Blower, weighs 3½ tons. As can be seen, it had been subjected to heavy erosion and corrosion as…
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Fan Impeller Refurbishment

The Problem The carbon steel impeller of this dust extraction fan had been subjected to heavy wear as a result of the very aggressive operating conditions. The fan is used…
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Gate Valve Repair

The Problem  The surfaces of the gate valve shown in this photograph had been subjected to severe erosion and corrosion as a result of the very aggressive operating conditions. Immediate…
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Corroded Chiller Refurbishment

The Problem Our client had existing Chillers that had never been coated before. Upon inspection, they noticed a lot of Galvanic corrosion and pitting on the tube face sheet and…
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Chiller Refurbishment

The Problem A chiller operator at a large stadium was concerned with corrosion inside one of their chillers. Hearing about our solutions for corrosion protection and prevention, they decided to…
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