Case Studies
For over 20 years, USI has provided protective coatings and corrosion prevention products proven to protect our nations most critical infrastructure and industrial machinery. Along the way we have documented many projects and pain points we have been able to help our partners repair, protect and upgrade.
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Ask the Experts – October 02, 2024
Welcome to another TechTalk with Unconventional Solutions, your goto podcast for latest insights in the world of anti-corrosion coatings and repair materials.
This TechTalk is a little different than our previous ones, and the team are going over open ended questions and solutions that they have run into as they deal with clients on a daily basis.
Learn more about the client situations and solutions that the Unconventional Solutions team suggested to each of our clients.
CLIENT SITUATION / SOLUTION 1
The client had a 6″ Dia pipe, 20 ft long, and it had completely corroded away. They were removing and replacing the whole pipe. What they received from the manufacturer was a bare metal steel pipe. He wanted to coat it and protect it and not have to worry about it for the next 40 years. The pipe itself was running at 180°F and about 30 PSI. Just water running through it.
CLIENT SITUATION / SOLUTION 2
The client reached out to Nick Cliff with chilled water lines, with an expansion compensator, moves with the pipe, and allows it to move as the pipe expands and contracts. It allows for the contraction to occur, running around/under 120 PSI and temperature is ambient, no real heat to it all. What had happened is there was a flange on either side of the expansion compensator, and there was a pinhole active leak and the water was dripping and coming off of where the flange and the pipe meet, and they were having issues with getting it to stop.
It’s super important that all of our customers understand that we do provide the technical support, training and the trouble shooting. Don’t be afraid to ask questions and we will everything in our power to teach you whether it is a virtual meeting like this or in person, showing you how to get these products on your solutions.
Sometimes there is a little bit of trial and error involved in something, you have to pick and choose. You do your best upfront to make sure you are getting the right recommendation based on the perimeters that you set for it. The unique part of this job is that everything is a little bit different, and everybody’s situation is a little bit different. The repairs are always going to be a little bit different.
Avoid OSHA #1 reportable, “Trip, slips and falls.”
According to the National Safety Council, slips, trips, and falls remain one of the leading causes for work related injuries in the Unites States.
The slip resistance of floors and pavements is the measure of the ability of a surface to prevent accidental slipping by pedestrians in dry or wet conditions. Inspectors, especially those who perform commercial inspections, can benefit from learning about the details of slip resistance, especially when the lack of it presents a serious safety hazard.
Slip resistance is important because it prevents against slip-and-fall accidents, which cause needless physical and emotional trauma — as well as financial hardship through medical expenses and lost work — to the injured person. The party found legally responsible – typically, the property owner – may face stiff liability payouts, legal defense costs, insurance premium hikes, increased administrative costs, and a damaged reputation within the community. All told, these accidents and their resulting lawsuits cost all parties enormous sums of money and inconvenience, and they’re common, too; according to the Occupational Safety and Health Administration (OSHA), they constitute the majority of general industry accidents and cause 15%
of all accidental deaths. For these reasons, inspectors and their clients can benefit from learning the basics of slip-resistant flooring.
Critical to understanding slip resistance is a metric used to gauge the slipperiness of the floors in a building: the coefficient of friction (COF) represents the resistance to movement between two objects — in this case, a human foot and a flooring material. Sophisticated devices, such as the BOT-3000E Tribometer. The Tribometer measures coefficient of frictionobtain (COF) by dividing the measured horizontal resistance to the vertical, downward force. High COFs indicate greater friction and less slipping and conform to ANSI and ASTM standards.
Inspectors can inform their clients about how to avoid the personal and financial fallout that result from slip-and-fall accidents through the following corrective measures, such as:
- Abrasive treatments, finishes and coatings: Rough finishes made from epoxy, urethane and paint may be applied to impart slip resistance to floor and stair applications. Silicon carbide and aluminum oxide are more durable grits, while garnets and sand are less durable to contaminants and high traffic.
- Chemical etching: Common in bath and shower areas, hydrofluoric acid is used to create ridges and valleys to increase surface roughness on marble, granite, concrete, and ceramic and porcelain floors. This etching may be lost if the floors are not frequently cleaned.
Here are some OSHA standards and tips to avoid slips and falls:
- Proper footwear: Avoid sandals, canvas shoes, open-toed shoes, and high heels
- Clean up spills: Clean up spills as soon as possible and put out a sign
- Lighting: Ensure adequate lighting in work areas, stairs, halls, ramps, and exits
- Housekeeping: Check for hazardous clutter, such as cables, paper, boxes, and hoses
- Stair and ramp use: Use the appropriate stairs or ramps to change levels
- Personal protective equipment: Wear the appropriate safety harnesses and protective equipment when working at elevation
- Work bay and pit coverage: Cover work bays or pits when not in use
- Hole barricading: Barricade large holes to prevent falls
- Walking on slippery surfaces: Take short steps on slippery surfaces, point your feet slightly outward, and keep your center of balance under you
- Smooth surfaces: Be extra cautious on smooth surfaces such as newly waxed floors
- Loose carpeting: Be careful walking on loose carpeting
OSHA requires employers to provide working conditions that are free of known dangers, keep floors clean and dry, and provide required personal protective equipment at no cost to workers.
To learn more about OSHA’s requirements and standards, visit their website today: https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.22
RECOMMENDED PRODUCTS:
Peat Sorb Demonstration with Doug Klingensmith
This TechTalk we are talking about EPA SPCC40-CFR112 Spill and Control and counter Measure Law. If you have tanks greater than 1,320 gallons above ground or storage tanks below ground of 42,000 gallons you are required to have a “Spill and Prevention Counter Measure Plan”. Which includes things such as site security, and although you might contract out oil spills to someone else, you’re still required to have your own spill response kit in order to absorb all the oil that you are used to. In traditional claim, kitty litters are not very economical as they tend to require 10, 15, 20 bags at a time to absorb just 1 gallon of oil. While our Peat Sorb 1 gallon/5 liter kit will absorb 1 gallon of oil by itself. We also have some nice 17 cubic foot bags, that will absorb 17 gallons each.
To give you a live demonstration, how Peat Sorb works we all know oils brought to the ground / above the ground, but when it is refined you’re adding in chemicals that make it unsafe for human consumption and animal consumption, and I will never forget being called in to spill over a decade a go, when someone lost quite a bit of oil and I was called in as an inspector. I was thinking there has to be an easier way to pick up this oil.
So what I am going to do for today’s purposes, is the nice thing about Peat Sorb is it is not only environmentally friendly grown from Sphagnum Moss out of Canada, in the harshest parts of Canada, and it is specially dehydrated to less than 10% moisture content.
So I have some transmission fluid over regular oil, because it is red and you can see it easier. I am going pour it into one of these little cups, and you can see there that it is floating on top of the water. The feathers from the feather duster will represent a bird flying in the area. So what we want to do is contain this oil spill with Peat Sorb. The nice thing about the 17 lbs bags are a lot lighter than the 15 lbs of clay or kitty litter.
Without really doing anything, you can see that the oil spill is contained. You can reuse it a couple of times, and it will help even take some of the oil off the bird feathers as well.
How does Peat Sorb work in water environments?
All you need to do is blow it onto the water and you will see that it absorbs the oil.
- Non-Toxic
- Non-Hazardous
- Silica-Free
- Non-Abrasive
- Vapor Suppressive
- Non-Leaching
- EPA Approved
- Coast Guard Approved
- Michigan State University Tested
Question: Is this product different to be used around machinery?
Answer: Peat Sorb is non-abrasive to your machinery, or will not cause any damage to your machinery.
Peat Sorb is a lightweight non-biodegradable natural organic absorbent made from 100% Canadian Sphagnum Peat Moss. Absorbs cleanly and completely on contact. Clean ups are exceptionally quick and easy. Absorbs hydrocarbons instantly on land and on water. Leaves no messy residue to clean up. Suitable for manual or mechanical cleanup.
Peat Sorb is a modified peat product with a moisture content of 7% – 10%. When dried to this level it repels water and absorbs oil on contact. It is equally effective on land and water. Made of a humic mass that is already biodegraded; it will not break down further if disposed of in a landfill site. Lightweight for easy handling and transportation. It is non-abrasive. It can be used around machinery without fear of damage to metal, plastic or rubber parts. Peat Sorb pads and rolls retain more oil than the leading polypropylene.
Peat Sorb will pick up a full range of petroleum products from crude oil to gasoline and has been used to solidify and absorb resins, PCB’s, coal tars, fatty acids and hydrocarbon based inks. Pound for pound Peat Sorb™ is about eight times as effective as clay based “kitty litter” type sorbents. This product will not attract insects or rodents. It has been tested in independent laboratories and meets the requirement of the Toxicity Characteristic Leaching Procedure, the Paint Filter Test and the Liquid Release Test. It is an effective vapor suppressant. Peat Sorb products provide a comprehensive approach to meeting long standing environmental responsibilities and new legal requirements.
Check out our full line of Peat Sorb products here.