Case Studies
For over 20 years, USI has provided protective coatings and corrosion prevention products proven to protect our nations most critical infrastructure and industrial machinery. Along the way we have documented many projects and pain points we have been able to help our partners repair, protect and upgrade.
Most Recent Articles
How to fix an active leak in 30 minutes or less.
How to fix an active leak in 30 minutes or less. If you would like a white paper about this, visit our website.
Today’s goals: The advantages of keeping composite pipe wrap systems in stock at your facility
Why Care: Did you know a 1/4″ leak on 60 PSI water line can cost you over $4,037.04 month according to local water and sewer authorities. That is $48,444.48 a year. If you have ten of those leaks, it’s costing your company $484,444.80
What is a composite pipe wrap system?
It is a combination of two or more materials differing in form or composition. Consisting of non-metallic fibers (fiberglass, carbon fiber, Kevlar, etc.) saturated with an adhesive matrix material (polyurethane, epoxy, etc.)
How can composite pipe wrap systems by used?
Composites are designed for the repair of corroded or mechanically damaged pipes, vessels, tanks, columns, beans or ships by external wrapping or patching.
Composite Systems Prevent the following:
– Down-time
– Loss production or time off the grid
– Loss of treated water or chemicals
– Employee hours or even over-time
– Possible fines from EPA or other agencies
– Weigh less than mechanical clamps or sleeves that can add extra stress and weight to pipe supports
Case studies to read:
Leaking Wastewater Pipe Repair
https://www.usigroups.com/case-studies/leaking-wastewater-pipe-repair/
Steel Mill Treated Water Pipe Leak Repair
https://www.usigroups.com/case-studies/treated-water-pipe-leak-repair/
Questions:
Does this repair wrap rated for what type of pressure? (8:52)
Do you offer on-site or virtual application support for first-time users? (11:08)
How much time is required from prep to cure? (11:35)
What is the max diameter pipe that can be repaired? (14:11)
Fill out the form to have the guide emailed to you. This guide walks you through a couple of options to repair an active leak on metal pipe as well as the products that can be used in many cases.
Wastewater East Drainpipe Repair
The Problem
A school was experiencing issues with a wastewater drainpipe that had multiple holes and cracks. The damaged pipe resulted in low water pressure and a foul odor in the basement. The client contacted Unconventional Solutions to seal the holes, restore proper pressure, and protect the pipe from future corrosion.
The Substrate
Metal
The Solution
Surface preparation involved wire brushing followed by the application of USI Universal Cleaner.
Once the surface was properly cleaned, the Resimetal 103 Metal Repair Stick was applied to the areas with holes to effectively seal them.
Next, the Resimetal 108 Pipe Repair Tape was applied over the entire cracked area.
A year later the client is still impressed that this repair has eliminated the smell in the basement and wished he would have done it years ago.
Products Used
Wastewater West Drainpipe Repair
The Problem
A school had a wastewater drainpipe that had multiple holes and cracks in the pipe. The pipe was lacking proper water pressure, and it was producing a foul smell in the basement. The client contacted Unconventional Solutions to seal the holes, restore proper pressure, and protect the pipe from future corrosion.
The Substrate
Metal
The Solution
Surface preparation involved wire brushing followed by the application of USI Universal Cleaner. Once the surface was properly cleaned, The Resimetal 103 Repair Stick was applied to the areas with holes to effectively seal them. Next, the Resimetal 108 Pipe Repair Tape was applied over the entire cracked area. A year later the client is still impressed that this repair has eliminated the smell in the basement and wished he would have done it years ago.
Products Used
