Explore real world case studies showcasing high performance repair and protection solutions
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Resimac 200 Series – For Pump Repair and Refurbishments with Chris Mathson from Resimac
Who It’s For
This session is useful for:
Maintenance Engineers
Plant Managers
Asset Management Technicians
Marine Surveyors
Pipefitters
Pump Repair Engineers
About the Speaker
Chris Mathson is the Business Development Manager, at Resimac Ltd., bringing 18 years of experience in coatings.
Resimac 200 Series – For Pump Repair and refurbishments with Chris Mathson from Resimac
The ability to bring back the OEM efficiency and increase the flow, energy cost, wear resistance, etc.—that is what we want to help with. The Resimac 200 Series are great products to help with these problems. To coat on, you can’t really coat over a divot. It’s going to entrap air. It’s going to have other issues, you know, just in the application process. And of course that’s going to be a weak spot if you don’t address it first. So those are the things. This is a cold weld, if you will, like a weld replacement.
It’s a two-part epoxy that has ceramic filler in it, and those are the things that it’s designed to fill in the pitting to rebuild, you know, restore that worn metal surface back to a semi- or completely uniform state.
The best return on your investment is in protecting and restoring that asset back to the performance that you are looking for without the need of replacing it.
- Solvent-free epoxy technology
- High build capability – 25mm or 1″ without slump
- Simple mixing ratio 3:1 by volume
- Suitable for metallic surfaces
- No shrinkage
- Excellent chemical resistance
- Superior adhesion to metallic surfaces
- Contains hardened ceramic fillers
- Enhanced WEAR & ABRASION resistance
- Solvent-free epoxy technology
- Apply by brush
- Protecting metallic surfaces in aggressive fluid flow environments
- High-gloss finish for improved flow rates
- No shrinkage
- Excellent chemical resistance
- Ideal for low- to medium-particulate fluids
- Contains hardened ceramic fillers
- Solvent-free epoxy technology
- Apply by brush up to 12 mils per coat
- No shrinkage
- Excellent chemical resistance
- Super Adhesion to metallic surfaces
- High-gloss finish for improved flow rates
- Ideal for low- to medium-particulate fluids
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A different way to think about Corrosion Control in Maintenance. S2S Product Line from Valkyrie Enterprises
Who It’s For
This session is useful for:
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Fleet Managers
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Equipment Managers
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Machinery Managers
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Asset Protection
About the Speaker
Dave Evans is the Director of Commercial and Industrial Business Development for Valkyrie Enterprises. His career includes decades of executive management expertise working as a senior executive in the protective coatings and corrosion industry. Dave holds NACIP 3 and AMP PC credentials and has been an AMP instructor for 37 years.
A different way to think about Corrosion Control in Maintenance. S2S Product Line from Valkyrie Enterprises.
Most corrosion doesn’t occur in laboratories. It occurs on a real-world structure like the picture that’s in the slide. This is actually a picture of a bridge that an engineer sent to me that he was taking a look at, and he wanted to make sure that whatever they were doing was the right thing that they were doing, but they had some constraints that they couldn’t work around. A lot of times when you take a look at the situation that’s in the picture, you can’t do perfect surface preparation, or maybe you don’t have the downtime and can’t close the structure. Or maybe you just don’t have the funding at that present time to do it.
Why Traditional Coatings Struggle in Maintenance:
A lot of times the specification is written around applying traditional coating systems to new steel construction. A lot of times it depends on something like a commercial blast cleaning or maybe even something that’s more critical, like near white or white, where they need an anchor profile, typically two to four mils or something like that. Their corrosion-resistant properties are dependent on how well they actually can adhere to a mechanically prepared surface, typically abrasive glass cleaning. And lots of times they’re sensitive to moisture, surface contamination, salt contamination, and those kinds of things.What S2S offers is a different approach:
It’s not to replace traditional coding systems. They offer some unique solutions to difficult situations where maybe you can’t abrasive blast clean for any one of a number of reasons, or you don’t have the ability to spray apply a coating.- Penetrates and migrates into rust, seams, pits and surface irregularities where corrosion begins.
- Displaces moisture from steel surfaces
- Combines corrosion inhibition with flexible barrier protection
- Not dependent on perfect surface preparation ion for performance
Where this approach works best:
The Valkyrie S2S products fit into multiple industries. We grew up in the marine business. S2S has been in business since 2004, and their primary focus was marine when we started, and they have a tremendous relationship with the US military, especially the Department of Navy, but we’ve also expanded to bridges and highways, different kinds of construction equipment, and anything that requires either long-term or short-term corrosion protection. The common thread between all of them is generally in-service steel or other metals that require maintenance so that they don’t corrode, or you want to stop the corrosion, not just simply convert it from rust into something else, where you have moisture or salt exposure and you don’t have the ability to do outstanding surface preparation at that time.
How S2S Fits into Corrosion Management:
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Compliments traditional costing systems
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Addresses corrosion challenges where traditional coating systems struggle
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Supports maintenance without full shutdown.
Q&A Highlights
From what you’ve seen in the field, where does S2S actually save the most money? Labor reduction, extended inspection intervals, or reduced rework?
Where it works best is where you’ve got areas that are, well, I’m going to break it into two or three different things. Let’s talk about areas where you can abrasive blast clean, but you’ve still got corroding steel. I’m going to make it up, but let’s say you’re in a saltwater marine environment close to the ocean and you’re doing structural steel on a bridge. Now, while S2S isn’t going to provide aesthetic value like, probably, a polyurethane on the steel where you can’t abrasive blast clean, it’s a simple application. You knock off the loose rust and make sure that it is clean, and it doesn’t even have to dry. You can then apply the product with a spray, brush, roller, or whatever it takes. You know you with some of the items you can flood coat if you want. So long-term corrosion protection, absolutely.
The beauty of it is. Let’s say down the road when you have the funding and you want to paint it, how do I remove it? What’s the next maintenance site? With a high-pH detergent, something like Simple Green or one of the products that is out there, you can certainly remove it with warm water and a high-pH detergent and abrasive glass, clean it, and put on there whatever you want to do later on.
It says if someone is evaluating this against a traditional coding system, what scenario makes S2S the obvious choice, and where could you say it’s not the right fit?
It’s not the right fit for most kinds. Well, any kind of immersion in a liquid, OK. And I don’t mean water, but let’s say, for the sake of example, you’ve got a, you know, sour crude oil or gasoline or something like that. Absolutely not.
But where it does work very, very well is where you’ve got a situation where I need to provide long-term corrosion protection. I want to do it with my own plant maintenance personnel that can’t use abrasive glass cleaner, don’t want to, don’t have the time, or whatever.
It may be, and I mean a long-term corrosion protection, in that that kind of scenario works tremendously well. The other thing is we make anti-corrosion tapes. If I need to tape-wrap something in paste, I can have corrosion resistance that will last for decades depending on the application and how I want to do it.
Have you seen or heard of it causing any CP interference? Does it have NSF or NSF 61?
No, none at all
Have a project coming up and want to compare corrosion protection options, give us a call today.
Contact Unconventional Solutions (USI):
Email: office@usigroups.com
Phone: 248-735-7000
Gridguard HD Plus
Who It’s For
This session is useful for:
Pipeline owners, engineers, corrosion teams, and inspectors evaluating rock shield performance and CP compatibility
Contractors and crews who want easier handling, fewer cold-weather headaches, and faster lowering operations
About the Speaker
Jamie Blanco has worked closely with installers and engineers to translate real-world challenges into practical solutions. She has been with JDR Enterprises for nine years and played a key role in the development and approval of Gridguard HD Plus, serving as a manufacturer’s representative focused on advancing rock shield performance and adoption.
Gridguard is manufactured in Madison, Georgia.
Why Rock Shield Matters
Rock shield is used to:
Protect the coating from rock impact during backfill—and ideally continue that protection after burial
Help prevent coating damage that can lead to long-term corrosion
Support the overall corrosion-control system, including cathodic protection
A “good” rock shield shouldn’t only survive the backfill—it should protect the coating long-term without becoming a contributor to coating failure risks.
Common Challenges (Field + Engineering)
Field challenges crews deal with
Heavy rolls, moisture retention, freezing, and handling problems that slow installation and raise safety concerns
Difficult use with cradles/rollers leading to lost time and money
Engineering concerns
Cathodic protection compatibility is one of the first questions raised with rock shield selection
Thick materials that hold water, abrasion risk against coatings, and unvetted/untested products being used in the field
What to Ask Before You Approve Any Rock Shield
Use these as a quick checklist for your next spec review:
Does the design eliminate void spaces where small fragments can get trapped?
Has it been tested for CP flow during burial and compaction (not just unburied tests)?
Does installation require heat welding—and if so, what are the risks of heat near the coating?
Does it retain moisture or freeze in cold weather, creating handling delays?
Gridguard HD Plus Highlights (At-a-Glance)
Designed for engineering + corrosion teams
6 oz geotextile backing bonded to a bidirectional extruded poly for impact resistance
Geotextile backing intended to assist CP and “will not shield,” with test reports available
Strength comes from the bidirectional poly structure, not “just thickness”
Helps reduce abrasion on the coating and allows water/fines to move around the pipe
Eliminates void space concerns (fragment trapping)
Built for field productivity
Light weight: ~0.41 lbs/sq ft (about half of traditional rock shield, per the talk)
Longer rolls: 50 ft vs. 30 ft traditional
Can be used in rollers/cradles without bunching or tearing, speeding lowering operations
Uses less tape (often about half) and can reduce wrap intervals (commonly up to ~12–18″)
Cold-weather flexibility tested to -40°F to -50°F (including wet/frozen conditioning)
UV protection: ~1.5 years built in, plus additional protection from carbon-black wrapping
Made with up to 24% recycled materials
“Avoid This” — Most Common Field Mistakes
Jamie called out two common install errors that can create downstream issues:
Lip installed “up” instead of down — the lip should be down and wrapped toward the bottom of the pipeline to reduce fragment entry.
Fabric installed outward — ensure the geotextile is against the coating (not facing out).
Q&A Highlights
Other applications discussed:
Gridguard material has been used (or explored) in applications beyond pipeline—including under tanks with anodes, under liners, and behind concrete in other projects.
Hazardous waste / liner cell protection:
A question came up about using it for additional impact resistance in new hazardous waste dump cells where crews currently use geo fabric prior to liners.
High temperature rating:
When asked about “top temp,” Jamie noted there are melt-point values available (start-to-melt vs. fully-melted), and she can provide those specifics.
Have a project coming up (capital or integrity maintenance) and want to compare rock shield options, CP test reports, or best-fit roll sizes?
Contact Unconventional Solutions (USI):
Email: office@usigroups.com
Phone: 248-735-7000

