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Success Stories

Industrial Water Pump Corrosion Repair

Revitalizing a Major Water Plant’s 1,500-HP Water Pump

The Problem A major water plant was facing a critical issue with their 1,500-horsepower water pump they needed industrial water pump corrosion repair. The pump, essential for the plant’s operations,…
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Twin Lobe Refurbishment

The Problem  The twin lobe, of which there are two in each Blower, weighs 3½ tons. As can be seen, it had been subjected to heavy erosion and corrosion as…
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fan impeller refurbishment

Fan Impeller Refurbishment

The Problem The carbon steel impeller of this dust extraction fan had been subjected to heavy wear as a result of the very aggressive operating conditions.This fan impeller needed refurbishment,…
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Gate Valve Repair

The Problem  The surfaces of the gate valve shown in this photograph had been subjected to severe erosion and corrosion as a result of the very aggressive operating conditions. Immediate…
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Corroded Chiller Refurbishment

The Problem Our client had existing Chillers that had never been coated before. Upon inspection, they noticed a lot of Galvanic corrosion and pitting on the tube face sheet and…
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Condensation Tank Refurbishment

The Problem One of the big three automotive plants had a condensate tank that was severely corroded. The replacement cost was going to be over $100,000. They called Unconventional Solutions…
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heat exchanger rebuild

Sugar Mill Juice Plate Rebuild

The Problem Heat exchanger rebuild; This sugar mill needed a solution for their press water heater.  The area around the tubes had a ¼” to ½” of missing metal on…
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valve stem repair

Valve Stem Repair

The Problem Valve stem repair: automatic valve stems, such as the one shown in the photograph, had become worn over time due to the aggressive service environment at this fabrication…
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Sewage Shaft Repair

Wastewater Treatment Plant Sewage Shaft Repair

The Problem This wastewater treatment plant was having issues with their sewage shafts they were in need of repair.  The shafts were showing signs of wear and tear.  The treatment…
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valve repair

Steel Mill Valve Repair

The Problem Valve Repair: A Steel Mill was experiencing a leak in one of their coal handling valves.  The water was leaking out of the top and they were not…
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