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Success Stories

Denso Application Training – 2019 – Petrolatum System

Training A major international energy company, Denso, and USI worked together as a team to accomplish a massive amount of training on several products in one day. We certified the…
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Facility Maintenance Layup

USI partners with Cortec to bring you the most recent Vapor phase Corrosion Inhibitor (VpCI®) products to aid with the variety of structures and systems that come with Facility Maintenance…
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Compressor Station Trench Repair

The Challenge A great lakes utility company had drainage trenches in an auxiliary building that were exhibiting advanced concrete erosion.  Boilers and air compressor condensation drainage continually drips onto bare…
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Layup of Manufacturing Facility

When evaluating the layup of a manufacturing facility, the task can be broken down by classification of equipment and systems into categories as follows: Structures Equipment Work in progress Finished…
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Industrial Power Plant Preservation

The Challenge November 2016 A natural gas fired power plant, had recently shut down and was in need of an effective form of corrosion protection for their high value components. The list…
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Emergency Repair of Fan Shaft in Automotive Manufacturing Company

Emergency Repair of Fan Shaft in Automotive Manufacturing Company

The Problem An automotive manufacturing company experienced significant operational challenges due to heavy vibration from a fan shaft located in the penthouse HVAC building on the roof of their warehouse…
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Paper Mill Pipe Repair

THE PROBLEM The Paper Mill Plant faced a critical issue with leaking, corroded, and eroded steel pipes. These pipes were impossible to replace without causing a major forced outage at…
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Treated Water Pipeline Leak Repair

The Challenge A steel mill was losing 50 to 70 gallons/minute on 10 inch of chemically treated water pipeline. This leak was costing the plant almost $4,000 a day in…
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Stainless Steel Conveyor Belt Repair

The Challenge This stainless steel flat top conveyor in a local auto plant was constantly getting wet causing a major slip hazard to the assembly workers. Cars were also slipping…
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Concrete Moisture Control in Auto Plants

Innovative Moisture Control for Auto Plant’s Striping Pit Problem with Hydrostatic Pressure

The Problem An auto plant faced a recurring issue with its concrete striping pit and moisture control. The pit was experiencing damage due to condensation and moisture penetration caused by…
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