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Category: Manufacturing

Vertical Inline Pump for Cooling Tower

PROBLEM The veins on this vertical inline pump for a cooling tower at a refinery had severe abrasion wear because of the 30 years of service it provided.  The client…
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Hydraulic Ram Repair

PROBLEM This hydraulic cylinder on an automotive assembly line hoist was scored and pitted causing loss of hydraulic oil, efficiency, and a hydraulic fluid puddle that could lead to a…
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Concrete Joint Repair

The Problem The client was having problems with a very wide movement joint (2.4 – 3.0 inches) between a building and the external concrete. This was causing difficulties for fork-lift…
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Chemical Plant Concrete Flooring Repair

The Problem A chemical plant was seeing aggressive chemical attack on their floor. The customer had a cocktail of different chemicals that could be present at any given moment so…
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Condensation Tank Refurbishment

The Problem One of the big three automotive plants had a condensate tank that was severely corroded. The replacement cost was going to be over $100,000. They called Unconventional Solutions…
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Sugar Mill Juice Plate Rebuild

The Problem This sugar mill needed a solution for their press water heater.  The area around the tubes had a ¼” to ½” of missing metal on the face plate…
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Salt Tank Repair

The Problem This tank was leaking so the plant called USI to solve their issue.  Since we have helped this paper mill in the past with emergency leaks, they wanted…
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Conveyor Belt Repair

The Problem Tears and rips to conveyor belts are common problems in industry.  Replacement of a conveyor belt is very expensive and time-consuming, which can lead to long delays in…
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Butterfly Valve Refurbishment

The Problem The butterfly valve at this chemical plant that is responsible for controlling the fluid flow was not working efficiently.  The valve was in desperate need of refurbishment due…
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Cleat Issues on a Conveyor Belt

The Problem A local concrete plant was continually having problems with their conveyor belts, especially at the cleats. Since they needed to be back in service very quickly, they opted…
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