USI Epoxy Mortar Patch Kit

Starting at: $149.61

USI Epoxy Mortar Regular Formulation Patch Kit is a three component 100% solids epoxy mortar designed for applications where excellent wear characteristics and strength are required.

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Description

The Epoxy Mortar Patch Kit is a three-component, 100% solids epoxy mortar system designed for industrial-grade concrete repair, resurfacing, and patching applications. Engineered for exceptional impact and abrasion resistance, this epoxy mortar delivers superior compressive and tensile strength, making it ideal for heavy traffic areas, forklift lanes, and steel wheel equipment zones.

Formulated for ease of use, the Epoxy Mortar Patch Kit provides excellent adhesion to concrete and other substrates, forming a dense, non-porous surface that stands up to extreme wear and tear. Its solvent-free, high-build formulation ensures durability, low VOC emissions, and long-term performance even under the most demanding conditions.

Product Benefits

  • High-Strength Industrial Repair – Compressive strength of 11,150 psi and tensile strength of 6,800 psi for maximum durability.

  • Exceptional Impact & Abrasion Resistance – Designed for areas exposed to heavy traffic, impacts, and equipment vibration.

  • 100% Solids, Low VOC Formula – Less than 3.5 g/L VOCs for an environmentally friendly and safe application.

  • No Primer Required – Self-priming for faster installation and reduced labor costs.

  • Fast Cure & Quick Turnaround – Light foot traffic in 14–16 hours; full cure for heavy-duty use in 2–7 days.

  • Excellent Chemical Resistance – Resists exposure to xylene, alcohols, sodium hydroxide, and sulfuric acid.

  • Easy Application – Can be trowel-applied at 1/8” to 1/4” thickness for patching, resurfacing, or ramp creation.

Typical Applications

Ideal for repairing and resurfacing industrial and commercial concrete surfaces subjected to high stress, including:

  • Heavy Traffic Areas – Loading docks, manufacturing floors, and warehouse aisles.

  • Forklift Traffic Zones – High-wear pathways and equipment turning areas.

  • Steel Equipment Production Areas – Machine shops, assembly lines, and processing plants.

  • Chemical Processing Facilities – Floors exposed to oils, solvents, and mild acids.

  • Maintenance Bays and Utility Rooms – Durable resurfacing for work zones and containment areas.

Technical Specifications

Property Test Method Result
Solids by Weight 100%
VOC Content ASTM D3960 < 3.5 g/L
Compressive Strength ASTM D695 11,150 psi
Flexural Strength ASTM D790 15,150 psi
Tensile Strength ASTM D638 6,800 psi
Elongation ASTM D638 4.65%
Impact Resistance Excellent
Abrasion Resistance Excellent
Heat Deflection Temperature ASTM D648 70.5°C (159°F)
Recommended Thickness 1/8″–1/4″
Coverage 21.5 sq. ft. @ 1/4″
Application Temperature Range 55–90°F

Why Choose the USI Epoxy Mortar Patch Kit?

When reliability and strength matter, Unconventional Solutions’ Epoxy Mortar Patch Kit delivers a proven, cost-effective repair for industrial floors. With excellent mechanical properties, chemical resistance, and ease of application, it’s the professional choice for restoring damaged concrete to a long-lasting, high-performance finish.

Additional information

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