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Success Stories

Twin Lobe Refurbishment

The Problem  The twin lobe, of which there are two in each Blower, weighs 3½ tons. As can be seen, it had been subjected to heavy erosion and corrosion as…
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Fan Impeller Refurbishment

The Problem The carbon steel impeller of this dust extraction fan had been subjected to heavy wear as a result of the very aggressive operating conditions. The fan is used…
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Gate Valve Repair

The Problem  The surfaces of the gate valve shown in this photograph had been subjected to severe erosion and corrosion as a result of the very aggressive operating conditions. Immediate…
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Corroded Chiller Refurbishment

The Problem Our client had existing Chillers that had never been coated before. Upon inspection, they noticed a lot of Galvanic corrosion and pitting on the tube face sheet and…
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Condensation Tank Refurbishment

The Problem One of the big three automotive plants had a condensate tank that was severely corroded. The replacement cost was going to be over $100,000. They called Unconventional Solutions…
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Sugar Mill Juice Plate Rebuild

The Problem This sugar mill needed a solution for their press water heater.  The area around the tubes had a ¼” to ½” of missing metal on the face plate…
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Wastewater Treatment Plant Sewage Shaft

The Problem This wastewater treatment plant was having issues with their sewage shafts.  The shafts were showing signs of wear and tear.  The treatment plant was looking for a system…
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Valve Stem Repair

The Problem Automatic valve stems, such as the one shown in the photograph, had become worn over time due to the aggressive service environment at this fabrication plant. The Company,…
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Steel Mill Valve Repair

The Problem A Steel Mill was experiencing a leak in one of their coal handling valves.  The water was leaking out of the top and they were not able to…
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Shaft Repair in Mining Facility

The Problem This single toggle jaw crusher is located in a mining facility.  The bearings of the shaft weighing 3,000 pounds and costing over $20,000 new had been exposed as…
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